WELDING SUPERVISOR– (deputy Welding Superintendent ) SAIPEM - Global Petroprojects Services AG / 22 May 2014 (contract/ project )- actually Job domain: Engineering Company industry: Oil and Gas Project name : ■ MOHO NORD TLP - (client TOTAL) - FPU MOORING ANCHOR PILES - TENDON PILES - HULL TENDON P[ILES (grillage and see fastening of load-out operations) ■ LITCHENDJILI JACKET -INNER PILES ■ KAOMBO -Fabrication 50mm thikness rolled with mock-up plate Location Boscongo Yard- Republic of Congo Responsabilities: - Supervises and coordinates activities of workers engaged in welding of structures, applying knowledge of welding techniques, materials, equipment, and fabrication requirements: Analyzes work orders and determine need for supplies and sequence of operations required. -Verifying that works are correctly carried out in accordance with project documentation - Trains the ability of workers to operate with welding equipment - Supervise cutting, beveling ,fit-up and assembly of operation. - Definition of welding technology and welding wire preparation,before and after welding - Verify the consumables quantities and technical requirements for the executions according to scope of work - Verify storage and preserved condition of welding consumables, according to technical procedure agreed. - The design and control of welding instructions - Supervising welding activity according to planned time - Coordinate human and technical resources assigned indicating any needs or surplus - Inspects the quality of work with Weld Inspector and maintain specified standards and quality. - Support and monitoring the resolution of technical problems encountered during the execution of the welding activities - Controlling and maintains the welding certificate validity - Promote safe works practice and environmental protection, ensuring that the safety standard are respected. - Control of the welding machines and their maintenance - Implementing measures for improving quality and productivity - Implementation of preventive measures to reduce the defect occurrence - Determination process improvement solutions - Preparation of WDPR- Welding Daily Progress Report.
Responsabilities: - Supervises and coordinates activities of workers engaged in welding of structures, applying knowledge of welding techniques, materials, equipment, and fabrication requirements: Analyzes work orders and determine need for supplies and sequence of operations required. -Verifying that works are correctly carried out in accordance with project documentation - Trains the ability of workers to operate with welding equipment - Supervise cutting, beveling ,fit-up and assembly of operation. - Definition of welding technology and welding wire preparation,before and after welding - Verify the consumables quantities and technical requirements for the executions according to scope of work - Verify storage and preserved condition of welding consumables, according to technical procedure agreed. - The design and control of welding instructions - Supervising welding activity according to planned time - Coordinate human and technical resources assigned indicating any needs or surplus - Inspects the quality of work with Weld Inspector and maintain specified standards and quality. - Support and monitoring the resolution of technical problems encountered during the execution of the welding activities - Controlling and maintains the welding certificate validity - Promote safe works practice and environmental protection, ensuring that the safety standard are respected. - Control of the welding machines and their maintenance - Implementing measures for improving quality and productivity - Implementation of preventive measures to reduce the defect occurrence - Determination process improvement solutions - Preparation of WDPR- Welding Daily Progress Report.
SC KRAFTANLAGEN s.r.l- Romania / 16 January 2014 –-20 May (contract/project) Job domain: Engineering Company industry: Oil and Gas -Maintenance services, inspection and overhaul tasks, but also the construction of entire plant sections, with special emphasis on the construction of complex piping systems. Project name : Rafinery Petrobrazi-Ploiesti ■ Pipe line H2 -Outside Batery Limited (client PETROM s.a) ■ FCC Revamp Project (client FOSTER WHELLER) Materials A333Gr6;P265NL;335P5;234WP5;A106GrB etc. Responsibilities: - Ensuring quality standards in terms of welding and inspection technology - Welding Supervision and checking according to the standards in force, according to the company's qualifications. - Maintaining the validity of qualification of personnel such as welders or such certification of NDT personnel in accordance with applicable technical standards - Proficiency testing and personnel training outside the company (subcontractor personnel) - Providing consulting services for organizational units and assembly regarding welding technology, material and verification, planning and monitoring PWHT - Elaboration and verification of work instructions /specifications for different special processes ( heat treatment, non-destructive testing etc - Provision of technical consultancy regarding montage and fixing, mode procedure - Continual process development, training and implementation. - Liaise with engineering department at design stage to ensure correct procedures / processes are used. - Shop floor control of personnel, welding systems, including procedural, consumable control, etc. - Generating new WPS & PQR's when needed to meet project requirements. - Code and customer specification review to meet project & industry standards. - Create a best practice welding environment throughout the company. - Control of external test houses, external consultants and third party inspectors for welding activities. - Achieve project time scales for documentation and production requirements - Determine optimal solutions to remedy the defects and root cause analysis. - Implementation of solution to improve processes
SAIPEM - Global Petroprojects Services AG / July.2012 – February.2013 Job domain: Engineering Company industry: Oil and Gas Project name : ■ Hasbah and Arabiyah Offshore and Onshore Facilities Client: ARAMCO Pipeline 10.75’’ Hasbah TP 1 Meg Line- Saudi Arabia- Persian Gulf (offshore) Responsibilities: •Technical training for welding personal; •Monitoring of weld execution in accordance with manufacturing chart; •Human resources planning in terms of skills/ qualifications on posts and shift; •Monitoring of welding personnel qualification planning and execution of requalification tests according to API 1104-,,Welding Pipelines and Related Activities”; •Good working relationship and effective communication skills , team members and project team; •Apply and utilize manufacturing best practice for efficiency, quality, safety and capability; •Determination the necessary of spare parts for welding equipment; •Checking a necessary of addition material; •Monitoring of welding plants according to the production requirements (SWSe- Saipem Welding Sistem evolution and Passo- orbital System for weld pipe) •Planning and execution of repair interventions of the welding plants: •Coordination of technical personnel to repair interventions; •Failure analysis of welding joints together with Quality Staff and establish measures to reduce them; •Establish the method of welding repair defects; •Implementation of measures to reduce the defect occurrence: •Preparation of WDPR- Welding Daily Progress Report;
WELDING AND QUALITY MANAGER ALLIMEP s.r.l* - Perugia, Italy / October.2008 – June 2012 Job domain: Engineering Company industry: Energy; Railway; Defenses: Oil and Gas etc. Clients: Nuovo pignone (GENERAL ELECTRIC), SAIPEM S.p.a,ALSTOM-France, CAF-Spain ALSTOM-Savigliano, BOMBARDIER, ANSALDO BREDA etc Company description: - Company is the central part of a group of companies operating in the field of industrial fabrication metal and mechanics; designs, produces, installs and maintains parts - Components, fabricated systems, functional systems, products in the sectors of energy, transport, air craft, defenses; gives great importance to all the aspects of the welding processes and the high quality of the noble material (Aluminum, Stainless Steel) used in its products. The company is also certified CL1 in agreement with EN ISO 15085-2 standard requirements . Responsibilities: Welding 1. pointing the technical requirements specified in the phase of claim offer; 2. determining the specific requirements of execution and control of machining and welding processes (jointing / cutting); 3. determining the specification of welding procedures and welding validity fields (MB,MA; welding position; type of processing, welding joints, number of passes, type of gas, preheat temperatures and interpass; type of gas at the root conditions, etc) existing ones; 4. determination procedure and welder qualification plan optimization based coatings validity heads; 5.elaborate production WPS according EN and ASME ; 6. determination of the conditions of attachment to the assembly and the possibilities of developing strains; 7) the choice of materials depending on the class (CR15608), and Pno group. (ASME IX) to optimize the qualification 8. determining the type of destructive inspection (the percentage of application) and non-destructive depending on customer specifications and according to internal situations; 9. determine optimal solutions to remedy the defects; 10. Pre- Production Test, when is a client requirement or when a particular rule requires ( EN 15085) etc. 11. performing qualification tests 12.Monitorig and evaluate the performance of welders 13. Drafting Plans Inspection ITP -Inspection Test Plan 14. Qualification of welders in accordance with ASME and AWS D1.1,D1.3, D1.6 and Nordsok standard Note: Important Tasks A) Consulting / Collaboration - I worked closely with the Airone company (which is in the same group of Allimep companies ). Airone - Center of Excellence of the Italian Institute of Welding. B) Oil and Gas Objective: petrochemical platform Scarabeo 8 - with upper section of the structure (STB, AFT, SB, etc.) - about 2800 tons Duplex stainless steel structure. 1) drafting plans, procedure qualification, welder certification, according to the rules DNV standards. 2) development of Welding Book 3) monitoring and control of the phases of welding. 5) drafting of repair and installation procedures. C) Railway Field Objective: train heads (head carriage structure) AGV-N2 project 1) drafting / implementing plans and procedures for qualified welders in accordance with European standards EN15614-2 and UNI 9606-2 (aluminum) - the register (IIS) certification . 2) development of Welding Book + Codsud (Code soudagge) 3) develop MPP (Manufacturing Process Plan) 4) inspection reports and issue control structures (heads and carriage parts carriage structure, welded). 5) relationship with the customer and quality welding problems. 6) editing repair procedures, 7) drafting manufacturing processes. D) Energy Field Objectives: Elements of piping and turbine structure Ventilation - pipelines, exhaust, intake. Systems enclosure (origin turbine) Gear dump protection systems, etc.. 1) drafting / implementing qualification plans, procedures and welders certified in accordance with AWS D1.1 / D1.3 / D1.6, ASME IX. 2) development of Welding Book 3) monitoring and control of the phases of welding. 4) procedure of repair and installation procedures. QUALITY 1. determination processes / activities specific company; 2. review / preparation procedures and work instructions; 3. recertification in accordance with EN ISO 3834 (process requirements); 4. recertification system according to UNI EN ISO 9001 (system) version 2008; 5. recertification system in accordance with EN ISO15085-2 (manufacturers component regulatory /railway structure); 6.develop Quality Plan for all projects 7. FMEA analysis to pointing processes with high-risk phases in the development of nonconformities and implement preventive actions; 8. determining performance criteria and performance indicators; 9. conducting periodic statistical tests to evaluate and measurements the systems processes and coordinate the decisions ; 10. progress analysis of system processes performance 11. progress analysis concerning the progress of Quality Objectives for all departaments 12. decisions on specific corrective actions, preventive and improvement; 13. conducting internal audits and monitoring system, etc. 14.analisys Quality Management Accomplishments: 1. I soon managed to improve process performance indicators through a series of measures developed and accountability factors involved; 2. I came up with solutions for improving and controlling the welding process; 3. I have established and training conducted (with specific welding) of the executive staff; 4. I managed to gain confidence that we have a solutions A very important project that I was involved is it a work-shop welding manufacturing for structure of extraction platform-SCARABEO 8. I maked all plans of welders and procedure qualification in duplex stainless steel.(according DNV C401-Fabrication and Testing of offshore structure).
TECHNICAL MANAGER CONSWELDING ROM s.r.l* - Bucharest – Romania / August.2005 – September.2008 Job domain: Engineering - Welding Responsibilities: 1. establish a weekly work schedule; 2. analysis clients and potential clients to contact; 3. promotion and direct offer products/services; 4. determine client requirements and the potential customer; 5. consolidation and analysis of data referring to the requirement; 6. preliminary studies of market; 7. continuous reporting data to external partners for decision; 8. manage resources and time in company-specific activities 9. cost analysis Achievements: 1. I led the development of business opportunities 2. I brought the company revenues resulting from the preliminary study on the part of the welding and cooling devices and the sale of welding equipment. 3. technical consultancy in welding issue. Note:Allimep SRL-Italy and Conswelding Rom s.r.l (actually Allimep Est – Romania) are part of the same group of companies
QUALITY INSPECTOR ICMRS s.a. Galati – Romania / September 1997 - May2002 Job domain: Engineering – Repairs Steel Industry Plants, Civil Construction -Steel construction and assembly systems, civil engineering, hydraulic and construction of hydroelectric plants. Provider to the steel industry service- installation and repair (Arcelor Mittal- Galati) Responsibilities: 1. determining stages of control and inspection for the realization of the project and critical phases of quality control 2. determination of target execution phases according of Inspection Plan 3. preparing and monitoring the control plans and inspection according to the construction plan assembly 4. monitoring and control of ongoing projects 5. verification of documentation of quality in accordance with the requirements of the design specifications and applicable technical standards 6. validation of process execution in terms of quality 7. quality control of building materials: laminate, profiles, materials and structural elements , insulation and protection, etc 8. quality inspection - objectives achieved: Metal Armor furnace, metal armatures Cowper structure , cooling systems, roasting, filtration systems and dusting, cleaning and filtration system of exhaust gases, plants continuous alloy 'steel, steel armor converters OLD, transport systems of gas processes, etc Objectives : Execution monitoring objectives on the inspection and control until final tests and commissioning
Job domain: Engineering Company -Trade of metallurgical products - Electricity supplier - Repairs and execution of low and medium voltage installations Responsibilities: 1. determining the activities of the organization and implementation of specific procedures 2. planning and conducting internal audits of quality 3. planning, control and activity monitoring of specific quality 4. analyzing specific processes from the point of view of quality results 5. implementing specific actions that can help to improve outcomes of management measures adopted (corrective, preventive and improvement) 6. monitoring plans for follow-up inspection 7. planning and performing inspection to the execution objectives 8. preparation of quality control plans Objectives : 1. Implementation of quality requirements in accordance with ISO 9001/2000 standard reference 2. Certification system with two certification bodies (BVQI; SRAC) 3. Achieve the quality of the proposed quality department